VE-3540 Smart Sensor

Multi-parameter vibration sensors provide a comprehensive view of machine health by combining vibration, ultrasonic, temperature, magnetic-field, and acoustic measurements in a single device. This approach makes it possible to identify developing mechanical and electrical faults—such as bearing wear, imbalance, misalignment, looseness, or motor-related issues—at an early stage.

By enabling continuous condition monitoring, these sensors support predictive maintenance, improve equipment reliability, enhance operational safety, and help prevent costly unplanned downtime in critical machinery.

The VE-3540 is a compact multi-parameter sensor designed for continuous condition monitoring of critical machinery. Combining vibration, ultrasonic, temperature, magnetic-field, and acoustic measurements in one robust device, it offers in-depth insight into machine health and supports early fault detection.

Mounted directly on bearing housings, gearboxes, and motors, the sensor continuously monitors key operating conditions. It detects developing faults such as imbalance, looseness, bearing damage, vibration abnormalities, and electrical issues in motor circuits—helping maintenance teams act before failures lead to costly downtime.

Key Benefits

• Multi-parameter monitoring with triaxial vibration, high-frequency Z-axis acceleration, ultrasound, sound, magnetic field, contact temperature, and infrared temperature measurement

• Early fault detection for imbalance, looseness, mechanical wear, and electrical motor-circuit faults

• Advanced diagnostics with low-noise accelerometers, ultrasonic analysis, and optional diagnostic licences

• Continuous analysis of up to 32 parameters, including displacement, velocity, acceleration, magnetic field, and sound

• Flexible alarm management with absolute and relative thresholds, delayed alarm notification, and four configurable monitoring scenarios

• Easy data integration through automatic cloud or database transfer, Modbus/TCP communication, and automation-system integration

• Designed for permanent installation in demanding applications, with a compact IP69 housing, power-over-Ethernet, onboard memory, and full-colour status display

By combining several measurement technologies in a single sensor, the VE-3540 enables reliable predictive maintenance, improved machinery availability, enhanced safety, and more efficient maintenance planning.